LSSPI

Lean Innovation 6Sigma Strategy Practitioners India

ounce of practice is superior to tons of preaching

Type Setting - IT enable services

  • Turn around time of articles
  • Productivity / Employee
  • Quality - First Time Right %
  • Total Steps of Work Flow
  • Annual Cost Savings -Kaizens

e Publishing - IT Enable Services

  • Turn around time of articles
  • Productivity / employee
  • On time delivery %
  • Employees participation %
  • Work Flow Automation

Retail Marketing – Jewelry

  • Jewels Design Availability %
  • Sales lost due to jewel box availability
  • Positive comments v/s OFI ratio
  • Customer Satisfaction Ratio
  • Cost of operating space
  • Inventory carrying cost
  • Cost of Electricity

Healthcare – Hospitals

  • Average discharge time for TPA cases
  • Beds availability %
  • Annual cost savings

Retail Marketing – Spectacles

  • Customer Transaction Time
  • Improved Sales

Retail Marketing – Apparels

  • Logistics & Dispatches
  • Logistics Warehouse Returns
  • Packing Material
  • Recycling cartons
  • Shrinking Wrapping
  • Employees Kaizens

Contract Manufacturing – EMS

  • Unique location for every part
  • Kitting Errors %
  • Inventory Accuracy %
  • Inventory Turns
  • Cost Of Inventory

Electronics Product Des | Dev & Mfg

  • Productivity – (Units)
  • Manufacturing Lead Time
  • WIP units
  • Material Movement
  • Multi Skill - % of Employees
  • Material Waiting Time for Debugging

Railways Prod Des | Dev | Mfg | Test

  • Productivity –Man Hours/Unit
  • Process Lead Time – Hours
  • Work In Process
  • Manufacturing Lead Time
  • Space Saved Sq Mtrs
  • Material Movement
  • Quality Circles | SGAs

Project Engineering | Manufacturing

  • Employee Participation
  • Dock Audit Rejections
  • Line Stoppage – Hours
  • On Time Delivery in Full Qty

Electronics Assy | Testing | Telecom

  • Manufacturing Lead Time
  • Productivity-Plants / month
  • Multiskilling of employees
  • Work In Process
  • Drawing Errors at vendors %
  • Vendor Development

Apparels Design | Manufacturing

  • Cutting Lead Time
  • Style change over
  • Garment Stitch Lead Time
  • Fabric Inventory Turns
  • Space Utilized – Sq feet/line
  • Material Transportation
  • Cut – To – Pack Ratio
  • Kaizens

Cables Harness Assy | Testing

  • Productivity
  • Quality-First Time Right
  • Work In Process Reduction
  • Manufacturing Lead Time
  • Space Saved Sq Mtrs
  • Loss of Production Hours
  • Material Movement

Traction Ctrl Assy | Test | Simulation

  • Manufacturing Lead Time
  • No. Of Stations
  • On-line Sub Assemblies
  • Consistency in Output time
  • Delivery Rating
  • First Time Right
  • CFT – Online Problem Solving
  • Space Utilization

Signal Prod Design & Development

  • Integrated Process Time (IPT)
  • Cycle Time (CT)
  • Main Tasks
  • Subtasks
  • Work Clarity
  • Cross Functional Teams

PCB Test | Debug Division

  • No. Of Workstations
  • Online Debugging
  • Manpower Deployed
  • Area Occupied
  • Cards Movement
  • Testing Time & Steps
  • Quality Control Circles
  • Team Leader | Group Leader

E-Components Warehouse

  • 100 % Component Codification
  • 100 % Location Allocation
  • Kitting Time
  • Kitting Errors (Error Free Kits)

Wire Harness & Termination

  • Productivity Improvment > 200%
  • Space Saving > 75%
  • 100% Kanban for Brought Outs
  • Cellular Manufacturing
  • Single Piece Flow
  • 100% Self Certification and Packing